Tohatsu MD70B / MD90B TLDI (3 cylinder, 1,267 cc, direct injection two-stroke) service guide
Oil, gear oil, spark plugs and the service schedule for the Tohatsu MD70B / MD90B TLDI (3 cylinder, 1,267 cc, direct injection two-stroke) (70 to 90 hp, two-stroke), from the factory service manual, plus how we service it in Hawaiʻi.
Models covered: TLDI 70B and 90B, EPTO: two-stroke gasoline engine with direct fuel injection, 3 cylinders, 1267 ml (77.3 cu in), bore 86 x stroke 72.7 mm; 70B 51.5 kW (70 PS), 90B 66.2 kW (90 PS); WOT range 5150 to 5850 rpm; gear ratio 2.33 (12:28) on the 70B and 2.0 (13:26) on the 90B; oil injection with a 4 L oil tank; ECU, inductive ignition. The later MD75C2 / MD90C2 have their own sheet.
Quick answers
- What two-stroke oil does a Tohatsu MD70B / MD90B TLDI use?
- Genuine MD Platinum or equivalent.
- What gear oil does a Tohatsu MD70B / MD90B TLDI use, and how much?
- Genuine gear oil or API GL5, SAE #80 to #90. Quantity: 900 ml (30.4 US fl oz), approx.
- What spark plug does a Tohatsu MD70B / MD90B TLDI use?
- NGK PZFR6H, qty 3. Gap: 0.7 to 0.8 mm (0.0276 to 0.0315 in).
- How often should a Tohatsu MD70B / MD90B TLDI be serviced?
- The factory schedule lists: First 10 hours or bimonthly; First 30 hours or monthly; At 50 hours or 3 months; At 100 hours or 6 months; Yearly, done with the 200 hours service or once a year. In Hawaiʻi's salt water we do a full yearly service every 200 hours or 1 year, whichever comes first, and a new engine needs its first (break-in) service.
- When should the water pump impeller be replaced on a Tohatsu MD70B / MD90B TLDI?
- The factory schedule says to replace it at 200 hours, and we follow that. In any case we never let it go longer than a year in Hawaiʻi's salt water.
- What is the idle speed of a Tohatsu MD70B / MD90B TLDI?
- 700 / 800 / 900 rpm (3 stages variable), idling and trolling.
Maintenance specs
| Injection (two-stroke) oil | Genuine MD Platinum or equivalent |
|---|---|
| Oil tank | 4 L (4.2 US qt); electric oil pump |
| Gear oil | Genuine gear oil or API GL5, SAE #80 to #90 |
| Gear oil quantity | 900 ml (30.4 US fl oz), approx. |
| Gear oil drain and level plugs (lower and upper oil plug) | Remove the lower oil plug and gasket, then the upper oil plug and gasket; fill through the lower hole until oil overflows from the upper hole; tighten the upper plug first. Replace both gaskets with new ones |
| Spark plug | NGK PZFR6H, qty 3 |
| Spark plug gap | 0.7 to 0.8 mm (0.0276 to 0.0315 in) |
| Spark plug torque | 25 to 29 N·m (2.5 to 3.0 kg-m), 18 to 22 ft-lb |
| Idle / trolling speed | 700 / 800 / 900 rpm (3 stages variable), idling and trolling |
| Thermostat | With wax-type pressure relief valve: valve start temperature 60 °C (140 °F), full-open 75 °C (167 °F) or higher, full open lift 3 mm (0.12 in) or more |
| Power trim and tilt fluid | Power Torque fluid (ATF Dexron III or equivalent product), 682 ml (23.04 fl oz) |
| Air compressor drive belt | Check tension and appearance. Driven pulley nut 44 to 49 N·m (32 to 36 ft-lb); drive pulley nut 90 to 110 N·m (65 to 80 ft-lb) |
Service schedule
The factory maintenance intervals, with what is replaced and what is checked at each. Rows marked Hawaiʻi are our shop's yearly service for salt water use.
First 10 hours or bimonthly
Replace: gear case oil, gear case plug gaskets, propeller cotter pin
First 30 hours or monthly
Replace: gear case plug gaskets, propeller cotter pin
Check: spark plugs
At 50 hours or 3 months
Replace: gear case plug gaskets, propeller cotter pin
Check: fuel filter, gear case oil, water pump impeller, anodes
At 100 hours or 6 months
Replace: gear case plug gaskets, propeller cotter pin
Check: spark plugs, fuel filter, gear case oil, water pump impeller, anodes
Yearly, done with the 200 hours service or once a year
Replace: fuel filter, gear case plug gaskets, propeller cotter pin, water pump impeller
Check: spark plugs, gear case oil, anodes
Source: Tohatsu TLDI 70B/90B service manual, OB No. 003-21052-1. Specs can change by model year and serial number, so always confirm your exact model from the serial tag on the clamp bracket.
Other Tohatsu guides
- Tohatsu MD75C2 / MD90C2 TLDI (3 cylinder, 1,267 cc, direct injection two-stroke)75 to 90 hp
- Tohatsu MFS75A / MFS90A / MFS100A / MFS115A (2.0 L four-stroke)75 to 115 hp
- Tohatsu M60B / M70B and M60C / M70C (3 cylinder, 938 cc, carbureted two-stroke)60 to 70 hp
- Tohatsu MFS60A (3 cylinder EFI four-stroke)60 hp
- Tohatsu M90A and M80A (3 cylinder, 1,267 cc, carbureted two-stroke)80 to 90 hp
- Tohatsu 40 two-stroke, two-cylinder (493 cc)40 hp