HawaiiOutboard Repair

Honda BF2 / BF2A (2 hp, air cooled) service guide

Oil, gear oil, spark plugs and the service schedule for the Honda BF2 / BF2A (2 hp, air cooled) (2 hp, four-stroke), from the factory service manual, plus how we service it in Hawaiʻi.

Models covered: Honda BF20S, BF20L, BF2AS and BF2AL; 4-stroke, side valve, 1 cylinder, 76 cm³ (4.6 cu in), bore and stroke 46 x 46 mm, 2.0 HP at 5,000 rpm at the propeller shaft, forced-air cooling with water cooling for the exhaust system only, transistorized magneto, splash-type lubrication, recoil starter, 1.0 L built-in fuel tank, gear ratio 13 : 28.

Quick answers

How much oil does a Honda BF2 / BF2A take?
0.4 L (0.42 US qt) to the upper level mark; the lower level mark is 0.2 L (0.21 US qt). Check with the dipstick resting on the filler opening, not screwed in. There is no oil filter.
What engine oil does a Honda BF2 / BF2A use?
SAE 10W-40 recommended for general, all-temperature use; API SE or SF.
What gear oil does a Honda BF2 / BF2A use, and how much?
SAE 90 outboard motor gear oil, API GL-4 or GL-5. Quantity: 0.05 L (0.053 US qt); inject through the drain bolt hole until it flows out of the level bolt hole.
What spark plug does a Honda BF2 / BF2A use?
BF20: NGK BMR-4A. BF2A: NGK BMR-4A or ND W14MR-U. Qty 1. Gap: 0.6 to 0.7 mm (0.024 to 0.028 in).
How often should a Honda BF2 / BF2A be serviced?
The factory schedule lists: First month or 20 hours; Every 6 months or 100 hours; Every year or 200 hours; Every 300 hours. In Hawaiʻi's salt water we do a full yearly service every 200 hours or 1 year, whichever comes first, and a new engine needs its first (break-in) service.
What is the propeller nut torque on a Honda BF2 / BF2A?
Held by a shear pin and a 3 mm cotter pin (no propeller nut). Use a genuine Honda stainless pin; replace the shear pin when badly corroded. 3 blades, 184 x 120 mm (7.2 x 4.7 in).

Maintenance specs

Engine oilSAE 10W-40 recommended for general, all-temperature use; API SE or SF
Engine oil quantity0.4 L (0.42 US qt) to the upper level mark; the lower level mark is 0.2 L (0.21 US qt). Check with the dipstick resting on the filler opening, not screwed in. There is no oil filter
Gear oilSAE 90 outboard motor gear oil, API GL-4 or GL-5
Gear oil quantity0.05 L (0.053 US qt); inject through the drain bolt hole until it flows out of the level bolt hole
Gear oil drain and level boltsTighten "securely"
Spark plugBF20: NGK BMR-4A. BF2A: NGK BMR-4A or ND W14MR-U. Qty 1
Spark plug gap0.6 to 0.7 mm (0.024 to 0.028 in)
Fuel filterA filter on the fuel tank outlet, inside the built-in tank; Tube clip about 5 mm from the tube end
PropellerHeld by a shear pin and a 3 mm cotter pin (no propeller nut). Use a genuine Honda stainless pin; replace the shear pin when badly corroded. 3 blades, 184 x 120 mm (7.2 x 4.7 in)
Valve clearance, coldIN and EX 0.08 to 0.16 mm (0.003 to 0.006 in), piston at TDC on the compression stroke. Not adjustable by a screw: corrected by fitting a replacement valve adjuster or lapping the adjuster

Service schedule

The factory maintenance intervals, with what is replaced and what is checked at each. Rows marked Hawaiʻi are our shop's yearly service for salt water use.

  1. First month or 20 hours

    Replace: engine oil, oil drain plug gasket, gear case oil, gear case plug gaskets

  2. Every 6 months or 100 hours

    Replace: engine oil, oil drain plug gasket, gear case plug gaskets

    Check: spark plugs, gear case oil

  3. Every year or 200 hours

    Replace: engine oil, oil drain plug gasket, gear case oil, gear case plug gaskets

    Check: spark plugs

  4. Every 300 hours

    Replace: engine oil, oil drain plug gasket, gear case plug gaskets

    Check: spark plugs, gear case oil

Source: Honda BF20·BF2A Shop Manual, part no. 66ZV001. Specs can change by model year and serial number, so always confirm your exact model from the serial tag on the clamp bracket.